Koby Vacuum Pump Exhaust Filters

Features Purifies Exhaust Gases from Vacuum Pumps Adsorbs Organic Vapors and Small Particles 50 Grams of Activated Charcoal in Each Trap High Efficiency Filtration Minimal Pressure Drop Low Operating Cost Maintenance Free Completely Disposable Pressure Safe to 90 PSI Easily Installed and Replaced Equalizes Air Flow Helps Maintain Safe Working Environment ¼" NPT Brass Male Fittings

Koby Installation Schematics and Parts Requirements Function

Koby Air Purifiers are installed on exhaust ports of roughing pumps to adsorb remaining compressed air contaminants such as oil aerosols, oil vapors, certain other hydrocarbon vapors, and trace moisture. They also trap all foreign solid particles such as dirt, dust, rust, and pipe scale down to 0.5 microns in size. In addition, Koby Air Purifiers can be used for efficient adsorption and removal of organic vapors and aerosols, noxious odors, certain foreign gases and bacteria, and are effective in removing certain inorganic vapors and aerosols from compressed air and vacuum air.

The Koby Charcoal Filters are highly recommended to be placed on the exhaust of vacuum pumps that are normally vented directly into the laboratory.  SIS has undertaken extensive studies on the application and efficiency of the Koby filters when used on vacuum pump exhausts. Vacuum exhaust air which is exhausted  through the Koby filter, has been shown to be cleaner than normal room air.  

Figure # 1 - Effect of Vacuum Pump Exhaust Filtering

The chart above shows the steps in filtering air from a vacuum pump after 1.0 ml of gasoline was injected into the pump.  The top chromatograph shows the low boiling organics as well as high boiling hydrocarbons that are exhausted out of the vacuum pump before any filtering.  The second chromatogram shows the exhaust air after the oil mist eliminator - the oil mist eliminator traps the heavy hydrocarbons from the pump oil and returns them to the pump.  The bottom chromatogram shows the exhaust air after it is filtered through the Koby trap - the exhaust air is cleaner than the normal room air.

For additional information and the results of our studies visit the SIS Application Notes on Vacuum Pump Exhaust Filters:

• # 82 - Vacuum Pump Exhaust Filters, Part I – Two Stage Vacuum Pump Exhaust Filter System

• # 83 Vacuum Pump Exhaust Filters, Part II – Oil Mist Eliminators

• # 84 Vacuum Pump Exhaust Filters, Part III – Charcoal Exhaust Traps

It is normally recommended that the Koby carbon filters  be used in conjunction with an oil mist eliminator. The oil mist eliminator traps and returns the vacuum pump oil to the vacuum pump, preventing this oil from saturating the charcoal filter which will reduce its life. The Koby Air Purifier removes any remaining organic contamination which might otherwise be emitted into the laboratory air. 

It is normally recommended that the Koby carbon filters  be used in conjunction with an oil mist eliminator. The oil mist eliminator traps and returns the oil to the vacuum pump, preventing this oil from saturating the charcoal filter which will reduce its life. The Koby Air Purifier removes any remaining contamination which might otherwise be emitted into the laboratory air. However in applications where the gas ballast valve is not used and large volumes of air are not purged through the vacuum pump, the Koby trap can be attached directly to the vacuum pump.

Koby Charcoal Filter Mounted on a Vacuum Pump Exhaust 

Adsorption Capacity

The carbon used in the manufacture of Koby Air Purifiers has a huge internal and external surface area with an affinity for adsorbing organic contaminants. Each gram of carbon has a surface area of approximately 1500 sq. meters, making Koby Air Purifiers particularly efficient for most air purification and gas phase applications.

Actual Adsorption capacity can be as high as 80% of carbon weight depending on the specific compound being removed. Generally (but not always), adsorption capacity of activated carbon increases with molecular weight, boiling point, and concentration of contaminants. Compounds with low molecular weights, and or highly polar compounds will not be sufficiently adsorbed at low concentrations.

Range of Possible Adsorption Capacities

Vacuum Pump Exhaust Filters

                      

The Koby air purifiers can be mounted in various configurations depending on your vacuum system requirements. The air purifier can be fitted with a QF25100SP25 fitting to enable it to mount directly on top of the exhaust port on the Alcatel vacuum pump. The rubber flap should be removed from the vacuum pump exhaust port.

The Koby air purifier does not need to be placed directly on top of the vacuum pump. In many systems where space is limited, it is more convenient to attach a hose to the pump exhaust port and then using a KF-1, KF-2, or KF-3 fitting, adapt the Koby air purifier to fit the hose. It is also practical, using these same fittings, to run a hose or vacuum line from the top or exit nipple of the air purifier to exhaust any remaining contaminants to a hood or building exhaust system.

Purifier Life

Koby Air Purifiers do not have a visual change element and must be replaced periodically to insure efficient adsorption and filtration of compressed air impurities. For best performance, filters should be replaced after 30 days of use or sooner, when air sampling indicates outward air quality has reached an unacceptable level. Actual purifier life can vary depending on flow rate, concentration of contaminants, and operation temperature. Purifiers will not deteriorate when not in use.

Fittings - Standard fillings on filters are 1/4" NPT.  Optional fittings shown below are available to adapt filters to pumps to various hoses and flanges.

                     

KF-1           QF25100SP25             KF-2              KF-3 

Fittings to Adapt Koby Air Purifier to various connectors

Two Stage Vacuum Pump Exhaust Filter Kits

Koby Charcoal Filter and Oil Mist Eliminator Mounted on a Vacuum Pump Exhaust 

We have complete Exhaust Filter Kits for specific models of vacuum pumps.  Each kit includes a Koby Charcoal Trap, an Oil Mist Eliminator and all the fittings, centering rings, and clamps needed to complete the assembly of the filter system to the vacuum pumps. For additional details on the kit contents, descriptions and pictures, click onto the Kit # to link to the appropriate WEB page.

Two Stage Filter Kits for most Vacuum Pumps are available from SIS.

• Vacuum Pump Exhaust Filter System from SIS
• FK101 - Exhaust filter Kit for Alcatel Vacuum Pumps
• FK201 - Exhaust Filter Kit for Edward Pump Models E1M5/8, E2M3/5/8, RV3/5/8
• FK251 - Exhaust Filter Kit for Edward Pump Models E2M0.7, E2M1, E2M1.5
• FK251 - Exhaust Filter Kit for use on Agilent MSD Systems

See the following page for details on installation with Alcatel Oil Mist Eliminator.

Koby Mini Disposable Air Filter/Purifier

Features

• Removes Trace Contaminants from Air or Gas
• Completely Disposable
• Maintenance Free
• Particle Filtration to 0.5 Microns

Applications

Small, compact air filter/purifier is specifically designed to remove trace contaminants from compressed air, or gas. Recommended for low flow instruments, portable pneumatic calibrators, and miniature air lines.

Part No.	UOM	A	B	NW Flange Size	est wt.	Quantity In Stock	Price	Quantity to order
KA1	Koby Vacuum Pump Air Filter, Replacement
	EA	---	---	---	0.5	1	$31.50(*A)
125SS2	KOBY PURIFIER FILTER
	EA	---	---	---	0	0(#)	$27.80
KF1
	---	---	---	---		0(#)	CALL
KF2
	---	---	---	---		0(#)	CALL
KF3
	---	---	---	---		0(#)	CALL
QF25100SP25	Flange Adaptor to 1/4 in NPT, 304 Stainless Steel
	EA	0.88	0.75	25	0.25	20	$44.00
(*_) Marked parts have bulk quantity discount pricing: Discount code 'A' -- 10 or more: 5% off; 50 or more: 10% off.
(#) Standard lead-time for out-of-stock items is approximately two weeks.
Ordering information. International (non-US) prices available through your local dealer.

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ADDRESS: Scientific Instrument Services, 1027 Old York Rd., Ringoes, NJ 08551-1054.